What is a clean room?


From electronics, cars and food to pharmaceuticals and cosmetics, an increasing number of products have to be manufactured and processed in sterile environments. In many of these sectors, clean-room production and high levels of component cleanliness are essential to achieve the desired product quality.

The cleanroom is therefore a closed environment, a controlled atmosphere room with filtered mechanical ventilation, characterised by the almost total absence of microparticles of dust and free of contaminating or pathogenic agents. The ultimate aim is to provide a clean, sterile and safe environment for authorised personnel to work in, and to avoid any risk of contamination (by chemical, physical agents and micro-organisms) of the products manufactured within it.

Where

The cleanroom, initially designed for use in biomedical laboratories or hospital technical plates, which require sterile and aseptic environments, later found wide application in the industrial sector. Initially in the microelectronics sector, in the production of microchips, it was then also used in the food and chemical/pharmaceutical sectors where hygiene and cleanliness are essential, or in the electronics, aeronautics and space or military sectors, where greater protection is required (EPA and ATEX areas) and where very pure air is required, with very low presence of suspended micro dust particles.

Analysis of customer needs

As far as the flooring and wall cladding are concerned (whether you opt for an epoxy or polyurethane resin solution or PVC cladding), our technical staff first of all proceeds with a careful assessment of the customer’s needs, the sector of reference, including the intended use and the place where the Clean Room will be built, or the same in the case of renovation.

RESIN flooring for clean rooms.

The main characteristics of RESINA cleanroom flooring are:

  • Continuous surface: no gaps or joints where dirt, dust or mould, bacteria can lurk
  • Waterproof
  • High compressive strength
  • Very high wear resistance
  • Very high resistance to chemicals
  • Possibility of covering existing floors without total demolition or high dismantling costs,
  • Fast installation and usage times
  • Compliant with clean room decontamination process
  • They do not constitute a nutrient environment for the growth of bacteria
  • HACCP compliant
  • Possibility of antibacterial flooring with silver nanoparticles.
  • Certified as decontaminable flooring for use in nuclear power plants (Cs-137, Co-60)
  • Possibility of embedding a network of copper strips for EPA/ATEX areas
  • Static-conductive or static-dissipative solutions
  • Fire reaction class Bfl-S1
  • AgBB certificates for low emissions at indoor workplaces

Resin coatings, due to their properties, speed of application and quick turnaround time, are one of the most chosen solutions for cleanrooms

PVC cleanroom flooring.

Alternatively, you can choose PVC floor and wall coverings for clean rooms, the characteristics of which are:

  • Perfect weldability
  • Waterproof and non-slip (R9-R10)
  • Exceptional resistance to stains and chemicals
  • Resistance to wear, heavy traffic, scratches and residual indentation
  • Resistance to stains and spills of water or chemicals
  • Highly hygienic thanks to their antistatic and antimicrobial function that prevents the growth of bacteria
  • Easily washable and brushable
  • Perfect weldability
  • Waterproof and non-slip (R9-R10)
  • Exceptional resistance to stains and chemicals
  • Resistance to wear, heavy traffic, scratches and residual indentation
  • Resistance to stains and spills of water or chemicals
  • Highly hygienic thanks to their antistatic and antimicrobial function that prevents the growth of bacteria
  • Easily washable and brushable
  • Compliant with clean room decontamination process
  • Sound absorption 5 dB
  • Glue or adhesive-free installation
  • Static-conductive or static-dissipative solutions
  • 100% phthalate-free products, safe for operators
  • Recycled and recyclable materials
  • Fire resistance class Bfl-s1
  • European Classification – Commercial 33
  • European classification – light industry 43

Compared to other materials, maintenance costs are lower, footfall noise is low and the material has excellent resistance to chemicals, oils and greases.

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